Industrial filter program

Guide: Industrial compressed air filtration program

Compressed air filtration prescribed by ISO 8573-1

Impurities in atmospheric air are a major enemy of compressed air distribution and cause wear and corrosion of all components. The quality requirements for compressed air in different environments are prescribed by the ISO 8573-1 standard. Industrial filters are a useful helper in the fight against impurities in compressed air.

Compressed Air Classes

For various applications, the ISO 8573-1 standard sets quality classes expressed by three digits. For example, for workshop air, the standard mandates 4-4-5 quality. This three-digit number indicates three prescribed quality classes in this order: quality class for solid particles, quality class for water (dew point temperature), and quality class for oil.

Table of compressed air quality classes according to ISO 8573-1

Filter Testing Standards

Filter manufacturers state which standards the filters are tested under.
The ISO 12500 standard defines universal testing methods for compressed air filter manufacturers.

  • ISO 12500-1 defines testing of coalescing filters for aerosol removal.
  • ISO 12500-2 defines oil vapor adsorption for adsorption filters.
  • ISO 12500-3 defines particle size during particle filtration.

NGF Filters

The NGF filter series ensures perfect compressed air quality at low operating costs. These filters are designed for the following operating conditions:

  • Max. working pressure: 16/11 bar
  • Volume flow rate: 34 – 2,549 m3/h (567 – 424,833 l/min)
  • Inlet temperature max. 66 °C

NGF series industrial filters for compressed air

Overview of NGC filter types and specifications

Professional Industrial Filters

Figure 1 shows the construction of an AF type filter and guides us on how to choose a suitable filter:

  1. Choose the filter body based on system pressure, volume flow, and resistance requirements.
  2. Select the appropriate filtration grade according to the required air quality.

Construction scheme of a professional AF industrial filter

Filter Element Replacement Rule

  1. Once a year or upon reaching a pressure drop of 350 mbar; every 6 months for grade A.
  2. Choose a clogging indicator type to signal when the filter element needs replacement.
  3. Select a suitable drain for condensate removal.

Filter Body Selection

Consider these parameters when choosing a filter body:

  • Maximum working pressure and temperature
  • Volume flow rate
  • Filter material according to the working environment (aluminum, nickel-plated steel, or stainless steel)
  • Compressed air system connection (threaded or flanged)

Types of professional industrial air filters 1.5 to 65 °C

Filters for Special Use

Special filters are designed for demanding environments like chemical, food, pharmaceutical industries, or hospitals.

They can withstand temperatures up to 150 °C and some are sterilizable.

Industrial filters for special and demanding applications

SPF Stainless Steel Sterile Filters for temperatures up to 150 °C

Filters undergo an integrity test (DOP) to confirm they are leak-free. The filter complies with US FDA directives for food contact CFR title 21.

Accessories for Professional Industrial Filters

Filter Element Clogging Indicators

  • PDI Air Filter Clogging Indicator
    Color-coded indication: green for clean, red for clogged.
PDI visual filter element clogging indicator
  • Differential Pressure Gauge

The indicator hand moves into the red field when the element needs replacement.

Pressure drop measurement using a differential gauge

Condensate Drains

  • MCD Manual Drain: Hand-operated valve.
  • Float Drain: Automatic drain controlled by a float.
  • Electronic Automatic Drains: Level-sensing drains that prevent air loss.

LG Drain

  • Viton FKM membrane for long life
  • Anodized aluminum body
  • Level sensing via two capacitive sensors
LG capacitive electronic condensate drain

MARK Industrial Filters

Mark industrial filters offer numerous design advantages suitable for both industrial and workshop use. They are rated for a working pressure of 16 bar.

Detailed construction and advantages of MARK filters

Scheme of filtration stage installation in air distribution

Selecting a MARK Air Filter

On our portal, you can use a search table to simplify selection based on filter type, air quality class, maximum pressure, and connection size.

Search tool for selecting MARK filters in the e-shop

MARK Filter Types

Particle Filters (FS/FD Series): Protect against dust with up to 99.97% efficiency.

Coalescing Filters (FG/FC Series): Remove water, oil, and aerosols with up to 99.9% efficiency.

Active Carbon Filters (V Series): Remove oil vapors and hydrocarbon odors.

Pre-filters (FP Series): Capture large impurities to protect downstream equipment like dryers.

Banner: Let us know which compressed air topics interest you