Filtration, regulation and treatment of compressed air
Compressed air treatment is an indispensable part of the compressor system. You need to treat compressed air because it naturally has dust particles, oil and, last but not least, condensate. This combination is very damaging to any device you connect to the compressor. Corrosion, clogging and sticking of moving parts shorten the life of valves, pneumatic tools and automated line components. That's why we bring you a comprehensive air treatment program that includes air dryers, filters, pressure regulators, separators and cyclone separators. With our air treatment program , you can extend the life of your entire compressor system many times over and avoid expensive service or line downtime. More on how to filter and condition air in the sequel.
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Basic principles of air treatment:
- drying - air dryers(condensation dryers, adsorption dryers, membrane dryers)
- filtration - air filters according to ISO 8573(air filtration, high pressure filters, process filters, vacuum filters)
- regulation - air pressure regulators on the distribution lines before the application itself
- getting rid of condensate and oil(cyclone separators, water-oil separation)
What to follow - Compressed air quality classes according to ISO 8573-1
How do you know what quality of compressed air to have for your application? The ISO 8573-1 standard is the guideline. The quality of the produced air is described in the standard by seven classes, from 0 to 6. Each class has a prescribed maximum content of solids, water and oil. Different purity classes are therefore required for different applications and flow rates. For example, for workshop air, the standard prescribes a quality of 4-4-5. The three numbers indicate the three prescribed quality classes in the order - solids quality class, water quality class, oil quality class. The highest demands are of course in the pharmaceutical, chemical and food industries.
We talk in detail about the quality classes in our article from the advisory board: How to filter compressed air
Step-by-step air treatment
It is best to use an air dryerbehind the compressor to ensure that the condensate is removed. It is recommended to use a pre-filter between the air dryer and the compressor. There are different requirements for artisans and different requirements in a medical environment. Therefore, the purity of the air in microns needs to be determined. This filtration is then placed behind the dryer. Finally, we can regulate the compressed air to the desired pressure (atmospheres). All the accessories that we use to treat the air will wear out over time and the filter cartridges or granulate will need to be replaced. We use clogging indicators or differential pressure gauges to measure filter wear. This accessory can only be found on better filters for compressed air treatment.
More articles about air conditioning from our advice section:
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Product sorting
List of products
The ADRY-12 series adsorption dryer has been designed for continuous separation of water vapour from compressed air at flow rates up to 200 l/min. Reduces the pressure dew point...
The filters are used to remove the largest mechanical impurities from compressed air up to 1 um according to ISO 8573-1 class 3. Body with easily removable container and...
Basic AFP filters according to ISO 8573.1 with a filtration capacity of 3 um and an efficiency of 99.9%. FPRO filters are used to remove the largest mechanical impurities from...
AAFC cyclone separator in 1 1/2" design with a flow rate of 8,500 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
The AFS microfilter is used to remove the largest mechanical impurities from compressed air up to 0.01 um according to ISO 8573-1 class 1. Body with easily removable container...
AAFC cyclone separator in 3/8" design with a flow rate of 1,000 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
AAFC cyclone separator in 3/4" design with a flow rate of 2,000 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
AAFC cyclone separator in 1" design with a flow rate of 3,300 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
AAFM pre-filter in 3/8" design for removal of fine impurities up to 0.1 um from compressed air according to ISO 8573-1 class 2. Body with easily removable container and designed...
AAFC cyclone separator in 1/2" design with a flow rate of 1,300 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
AFM filters are used to remove the largest mechanical impurities from compressed air up to 0.1 um according to ISO 8573-1 class 2. Body with easily removable container and...
Futura Treatment Units - Compressed Air Pressure Regulators, Designed for compressed air with or without oil and for neutral gases, Designed according to ATEX II 2G2D, Maximum...
AFM filters are used to remove the largest mechanical impurities from compressed air up to 0.1 um according to ISO 8573-1 class 2. Body with easily removable container and...
AAFB coarse filter in 3/8" design to remove the largest mechanical impurities up to 15 um from compressed air according to ISO 8573-1 class 7. Body with easily removable...
Replacement cyclone cartridge for liquid water filtration AAFC-510V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Replacement cyclone cartridge for liquid water filtration AAFC-198V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Pressure regulator with 5 um air filtration for compressed air with or without oil and for neutral gases up to 16 bar. Design according to ATEX II 2G2D. The adjusting pin can be...
Replacement cyclone cartridge for liquid water filtration AAFC-2160V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element...
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-150 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
Replacement cyclone insert for liquid water filtration AAFC-1000V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
AAFC 2" cyclone separator with a flow rate of 16,667 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the rotation and...
Pressure regulator with 5 um air filtration for compressed air with or without oil and for neutral gases up to 16 bar. Design according to ATEX II 2G2D. The adjusting pin can be...
precision compressed air pressure regulator DRF31-3GS with a flow rate of 540 l/min. Control range 0.1 to 3 bar. Inlet pressure up to 16 bar and connection via 1/4" thread....
Replacement cyclone insert for liquid water filtration AAFC-120V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Replacement filter cartridge 5 um for basic filter of FUTURA series - F34-F, F10-F. The filter insert can be easily replaced.
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-60 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-75 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
After one year of operation, the service KIT for the Omega Air adsorption dryer series ADRY-150 to ADRY-200 includes a replacement microfilter cartridge, dust filter and...
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-105 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
Service KIT 2 years of operation adsorption dryer Omega Air series ADRY-12 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer, check...
Service KIT after 4 years of operation of the adsorption dryer Omega Air series ADRY-36 includes replacement filter cartridges, silencers, check valve, gaskets, valve kit,...
After one year of operation, the service KIT for the Omega Air adsorption dryer series ADRY-6 to ADRY-36 includes a replacement microfilter cartridge, dust filter and...
After one year of operation, the service KIT for the Omega Air ADRY-60 to ADRY-75 series adsorption dryer includes a replacement microfilter cartridge, dust filter and...
Service KIT after 4 years of operation Omega Air adsorption dryer ADRY-60 series includes replacement filter cartridges, silencers, check valve, gaskets, valve kit, adsorbent...
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-200 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
After one year of operation, the ADRY-105 series Omega Air adsorption dryer service KIT includes a replacement microfilter cartridge, dust filter and replacement silencers for...
Bypass piping for MDX400 to 1800 condensation dryers for easy replacement of filter cartridges without the need for shutdown.Simple assembly during dryer installation. The...
Futura Treatment Units - Compressed Air Pressure Regulators, Designed for compressed air with or without oil and for neutral gases, Designed according to ATEX II 2G2D, Maximum...
Service KIT 2 years of operation of the adsorption dryer Omega Air series ADRY-24 includes a replacement filter cartridge ;microfilter, dust filter and replacement silencer,...
Replacement fine filter cartridge with 0.1 µm filtration capacity for OMEGA AIR AAFM-25 and AAFM-30 pre-filters. Recommended replacement 12 months or every 4,000 MH and when...