Filtration, regulation and treatment of compressed air
Compressed air treatment is an indispensable part of the compressor system. You need to treat compressed air because it naturally has dust particles, oil and, last but not least, condensate. This combination is very damaging to any device you connect to the compressor. Corrosion, clogging and sticking of moving parts shorten the life of valves, pneumatic tools and automated line components. That's why we bring you a comprehensive air treatment program that includes air dryers, filters, pressure regulators, separators and cyclone separators. With our air treatment program , you can extend the life of your entire compressor system many times over and avoid expensive service or line downtime. More on how to filter and condition air in the sequel.
#ShowMore#
Basic principles of air treatment:
- drying - air dryers(condensation dryers, adsorption dryers, membrane dryers)
- filtration - air filters according to ISO 8573(air filtration, high pressure filters, process filters, vacuum filters)
- regulation - air pressure regulators on the distribution lines before the application itself
- getting rid of condensate and oil(cyclone separators, water-oil separation)
What to follow - Compressed air quality classes according to ISO 8573-1
How do you know what quality of compressed air to have for your application? The ISO 8573-1 standard is the guideline. The quality of the produced air is described in the standard by seven classes, from 0 to 6. Each class has a prescribed maximum content of solids, water and oil. Different purity classes are therefore required for different applications and flow rates. For example, for workshop air, the standard prescribes a quality of 4-4-5. The three numbers indicate the three prescribed quality classes in the order - solids quality class, water quality class, oil quality class. The highest demands are of course in the pharmaceutical, chemical and food industries.
We talk in detail about the quality classes in our article from the advisory board: How to filter compressed air
Step-by-step air treatment
It is best to use an air dryerbehind the compressor to ensure that the condensate is removed. It is recommended to use a pre-filter between the air dryer and the compressor. There are different requirements for artisans and different requirements in a medical environment. Therefore, the purity of the air in microns needs to be determined. This filtration is then placed behind the dryer. Finally, we can regulate the compressed air to the desired pressure (atmospheres). All the accessories that we use to treat the air will wear out over time and the filter cartridges or granulate will need to be replaced. We use clogging indicators or differential pressure gauges to measure filter wear. This accessory can only be found on better filters for compressed air treatment.
More articles about air conditioning from our advice section:
-
Treatment units; basic units for air
-
Industrial filtration; ISO 8573 - ISO 12500
-
Air dryers; air moisture removal
-
Pressure regulators; precision robust design
-
Cyclone separators; cyclone filtration principle
-
Water-oil separators; separates water from oil
-hankison-susicka-vzduch-kompresor-tllak-kondenzace-rosny-bod.jpg)
Bestsellers
Electronic timed condensate drain for compressed air systems up to 16 bar, operating on a time switching valve. External mounting on the filter body with 1/2" thread. Simple...
AAFC cyclone separator in 1" design with a flow rate of 3,300 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
Hankison filter cartridge for HF series air filter type F10. The filter insert is suitable for easy replacement by means of a thread in the filter. The maximum pressure of the...
Replacement cyclone cartridge for liquid water filtration AAFC-510V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
AAFA activated carbon filter in 1/2" version for absorption of residual oil, oil vapours and aerosols with < 0,005 mg/m3 from compressed air according to ISO 8573-1 class 1....
Futura Treatment Units - Compressed Air Pressure Regulators, Designed for compressed air with or without oil and for neutral gases, Designed according to ATEX II 2G2D, Maximum...
AAFC cyclone separator in 1/2" design with a flow rate of 1,300 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
Replacement microfilter cartridge with filtration capacity 0,01 µm for OMEGA AIR AAFS-78 microfilters. Recommended replacement 12 months or every 4,000 MH and when clogging of...
AAFS 1 1/2" microfilter to remove micro impurities up to 0.01 um from compressed air according to ISO 8573-1 class 1. Body with easily removable container and designed for a...
AAFS 1 1/2" microfilter to remove micro impurities up to 0.01 um from compressed air according to ISO 8573-1 class 1. Body with easily removable container and designed for a...
The ADRY-6 series adsorption dryer has been designed for continuous separation of water vapour from compressed air at flow rates up to 100 l/min. Reduces the pressure dew point...
Replacement microfilter cartridge with filtration capacity of 0.01 µm for OMEGA AIR AAFS-120 microfilters. Recommended replacement 12 months or every 4,000 MH and when clogging...
Replacement microfiltration cartridge with filtration capacity 0,01 µm for OMEGA AIR AAFS-2760 microfilters. Recommended replacement 12 months or every 4,000 MH and when...
Prefilter for compressed air from Hankison NGF series of HF type according to ISO. Filter size F03 with 3/8" female threads. The filter is equipped with a clogging indicator and...
AAFC cyclone separator in 1 1/2" design with a flow rate of 8,500 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
Replacement microfiltration cartridge with filtration capacity of 0.01 µm for OMEGA AIR AAFS-2160 microfilters. Recommended replacement 12 months or every 4,000 MH and when...
Replacement cyclone insert for liquid water filtration AAFC-120V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Futura Treatment Units - Compressed Air Pressure Regulators, Designed for compressed air with or without oil and for neutral gases, Designed according to ATEX II 2G2D, Maximum...
Futura Treatment Units - Compressed Air Pressure Regulators, Designed for compressed air with or without oil and for neutral gases, Designed according to ATEX II 2G2D, Maximum...
AAFC 2" cyclone separator with a flow rate of 25,000 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the rotation and...
Hankison 's NGF series NGF type PF basic ISO compressed air filtration. Filter size F04 with 1/2" female thread connection. The filter is equipped with a clogging indicator and...
The WDF-53 condensing air dryer efficiently removes moisture at a flow rate of 53 m³/h (883 l/min) and reaches a dew point of +3 °C. Integrated 1 µm and 0.01 µm filters ensure...
Replacement cyclone cartridge for liquid water filtration AAFC-198V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Replacement cyclone cartridge for liquid water filtration AAFC-78V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
AAFR dust filter in 3/8" design to remove dust impurities up to 1 um from compressed air according to ISO 8573-1 class 3. Body with easily removable container and designed for a...
AAFC cyclone separator in 3/8" design with a flow rate of 1,000 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
Replacement fine filter cartridge with 0.1 µm filtration capacity for OMEGA AIR AAFM-35 and AAFM-60 pre-filters. Recommended replacement 12 months or every 4,000 MH and when...
Replacement filter cartridge 5 um for basic filter of FUTURA series - F34-F, F10-F. The filter insert can be easily replaced.
Replacement microfilter cartridge with filtration capacity of 0.01 µm for OMEGA AIR AAFS-25 and AAFS-30 microfilters. Recommended replacement 12 months or every 4,000 MH and...
After one year of operation, the ADRY-105 series Omega Air adsorption dryer service KIT includes a replacement microfilter cartridge, dust filter and replacement silencers for...
AAFC cyclone separator in 3/4" design with a flow rate of 2,000 l/min for partial removal of condensate from compressed air. Here the flow changes to rotational and due to the...
Replacement filter with activated carbon AAFA for OMEGA AIR AAFA-78. Use as a filter to remove residual oil content of oil vapours and aerosols with < 0.005 mg/m3from compressed...
Replacement cyclone cartridge for liquid water filtration AAFC-60V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
Replacement basic filter cartridge with 3 µm filtration capacity for OMEGA AIR filter AAFP-198. Recommended replacement 12 months or every 4,000 MH and when clogging of the...
Replacement microfilter cartridge with filtration capacity of 0.01 µm for OMEGA AIR AAFS-35 and AAFS-60 microfilters. Recommended replacement 12 months or every 4,000 MH and...
Replacement cyclone insert for liquid water filtration AAFC-1000V. Recommended replacement 12 months or every 4,000 MH and upon indication of clogging of the filter element by...
AAFM 1" pre-filter for the removal of fine impurities up to 0.1 um from compressed air according to ISO 8573-1 class 2. Body with easily removable container and designed for a...
Replacement filter with activated carbon AAFA for OMEGA AIR AAFA-1000. Absorption of residual oil, oil vapours and aerosols with a content of < 0.005 mg/m³ from compressed air...
FUTURA Treatment Units - Hub Modules, Designed for compressed air and neutral gases, Design ATEX II 2G2D, Operating temperature -10°C to +50°C, Materials : body - Grivory...
Replacement catalytic filters (hopcalite) for OMEGA AIR - AAFH2-78. Suitable for removing CO andCO2 to the level of breathable air from compressed air according to ISO 8573-1...
